Serie

RS CPA CB

The precision cylindrical grinding machine with a practical CB cycle control system designed for the highest load-bearing requirements. The solid cast-iron construction with scraped V-shaped flat ways forms the highly stable foundation. Designed for workpieces weighing up to 4,000 kg, this machine, with its grinding wheel dimensions of 750 x 80 x 304.8 mm, can handle even the most demanding large components.

Key figures

  • Machine Type: Precision Cylindrical Grinding Machine

  • Control: Computer-programmable CB cycle control (RPS)

  • Grinding range: Center distances from 2,000 to 3,000 mm and 400 mm center height (max. workpiece weight 4,000 kg)

  • Application focus: External cylindrical grinding of extremely heavy shaft and rotor components.

Images

  • Arbeitsraum der Maschinenserie RS CPA CB

    Arbeitsraum

  • Inprozessmesssystem der Maschinenserie RS CPA CB

    Inprozessmesssystem

  • Abrichtspindel der Maschinenserie RS CPA CB

    Abrichtspindel

  • Innenschleifen mit der Maschinenserie RS CPA CB

    Innenschleifen

  • Längenmesstaster der Maschinenserie RS CPA CB

    Längenmesstaster

  • Führungsbahnen der Maschinenserie RS CPA CB

    V-Flach-Gleitbahnen mit TURCITE-B®-Beschichtung

    Hardware

    Robust Base Structure: The heavily ribbed, heavy-duty cast machine bed guarantees excellent static and dynamic rigidity as well as optimal vibration damping during continuous operation.

    Precision Guideways: All linear guideways are designed as V-shaped flat ways. The ground and hand-scraped cast surface, combined with a TURCITE-B® coating, ensures maximum vibration damping and the highest surface finish during cylindrical machining.

    Ball screws (X/Z) & glass scales (X): The feed and longitudinal axes are equipped as standard with high-precision ball screws, and the X-axis features optical, linear glass scales for direct, high-precision position feedback (Z-axis optional).

    Manual Axis Extension (B-Axis): Flexibly expandable with a manually swiveling B-axis (spindle head for external, face, and internal grinding spindles) for precise and flexible adaptation to various grinding tasks.

    Automatic Central Lubrication: A fully automatic circulating lubrication system continuously supplies the guideways and moving elements of all axes with lubricating oil, ensuring low-maintenance operation.

    Safe Full-Enclosure: The standard enclosed cabin effectively contains emissions, ensures clean air in the workshop, and makes a significant contribution to maximum workplace safety during daily operation.

    Flexible satellite handwheel: During setup, all axes can be moved with extreme precision using a mobile handwheel (selectable increments: 1 µm, 10 µm, or 100 µm).

    Software

    Proprietary G+H software: The dialog-driven control system is based on a high-performance industrial PC. Entering all data is extremely straightforward and menu-driven via direct dialog—no knowledge of DIN code programming is required.

    Advanced cycle chaining: In fully automatic operation, up to 8 grinding operations per workpiece can be conveniently linked, managed, and copied. A detailed breakdown of all available processes can be found below in the technical specifications.

    Integrated workpiece and profile database: Ensures clear management and storage of process data for up to 50 workpieces, 10 grinding wheels, and 10 dressers. This guarantees minimal setup times for recurring jobs.

    Automatic Dressing & Compensation: Program-controlled dressing is performed directly from the workpiece headstock or tailstock, with the respective dressing amounts being compensated fully automatically by the control system.

    Constant Peripheral Speed (V-constant): The integrated control system continuously adjusts the spindle speed as the grinding wheel diameter decreases to guarantee a consistently uniform grinding pattern.

    Technical Specifications

    Machine size:

    RS 2000 CPA CB RS 3000 CPA CB
    You can compare up to 3 items, and only products from the same series

    Work area

    Standard (Option)
    Hight between centres
    400 mm
    Distance between centres
    2.000 mm
    Grinding length
    2.000 mm
    Workpiece weight between centers
    4.000 kg
    Load on the workpiece spindle during free-running grinding
    1.600 Nm

    X-Axis infeed movement

    Standard (Option)
    Feed speed max.
    8.000 mm/min

    Z-Axis table movement

    Standard (Option)
    Table speed max.
    8000 mm/min

    C-Axis workpiece headstock

    Standard (Option)
    Rotational speed
    0 – 200 min -1
    Mounting Taper
    ME 80 / KK 11

    B-Axis

    Standard (Option)
    Swivel range
    (270°, continuously variable)

    Grinding spindle

    Standard (Option)
    Performance grinding spindle motor with liquid cooling
    23 kW
    Cutting speed max.
    35 m/s (50 | 63 m/s)
    Grinding wheel
    750 x 80 x 304,8 mm
    Face grinding wheel right
    (400 x 40 x 127 mm)
    Internal Grinding spindle
    (100 mm)

    Tailstock

    Standard (Option)
    Mounting Taper
    ME 80
    Workpiece-tension
    Servomotor

    Grinding operations

    Standard (Option)
    X-plunge grinding
    Z-plunge grinding
    Angular plunge grinding
    Length grinding
    Multi-X-plunge
    Oblique oscillation
    Grinding of any free-form contour
    Non-circular grinding
    Grinding of any cones
    Pendulum grinding in X-direction
    Inside grinding
    ()
    Thread-grinding
    Operations per workpiece
    8
    Number of workpieces stored
    50

    Network connection

    Standard (Option)
    Internal data storage
    Remote diagnosis
    ()

    Downloads

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